Name: Forging 5M 60Z steel worm pinion
Detailed Description:
1) Product Name: Forged Shaft, Shaft Forging
2) Material: 4130, 4140, 4317, 4142, 4340, UNS440, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 9Cr2Mo, 9Cr2W, 9Cr3Mo, 60CrMoV etc.
3) Max weight: 60ton.
4) MOQ: 20ton.
5) FOB Port: Shanghai Port, China.
6) Delivery Time: 60ton in 30 days.
7) Delivery Condition: Rough Machined, Heat Treated, Fine Machined + EN10204: 3.1B
8) Payment: 30% T/T in advance, Balanced C. A. D.; Or 100% L/C.
***
Mill Frequently Used Steel Materials:
1) Wind Power Shaft: 42CrMo4V, 34CrNiMo6; Wind Power Flange: S355NL, C22, 16Mn, 20Mn, 42CrMo, F304.
2) Forged Pipe Fittings: SA106 CL B, SA106 CL C, WB36, 12Cr1MoV, SA335 P11, P12, P22, P91, SA182 Gr. F1, Gr. F5, Gr. F11 CL2, Gr. F12 CL2, Gr. F22 CL3, SA350 Gr. LF1, Gr. LF2,
Gr. LF3.
3) Pressure Vessel Forgings: SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, F304, F316, 17-4PH.
4) Shaft Related Forgings: 25CrMo4, 42CrMo4, 40CrNiMo, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 4130, 4140.
5) Gear Related Forgings: 35CrMo, 34CrMo4, 4137, 42CrMo, 4140, SCM440, 20CrMnMo, 40CrNiMo, 20CrNi2Mo, 20Cr2Ni4A, 34CrNi3Mo.
6) Copper Forgings: C10100, C10200, C10300, C10700, C12000, C12200.
Name & DescriptionForging Handling Capacities Quantity
6000 Tons Free Forging PressMax. Single Forging in 45 Tons1
5000mm Diameter Rolling Forging Machine Max. Single Forging in 16 Tons1
800 Tons Free Forging Press Max. Single Forging in 7.5 Tons 1
60 Tons Forging Handling Operator Max. Single Forging in 45 Tons 1
10 Tons Forging Handling Operator Max. Single Forging in 7.5 Tons 1
80 Tons Crane Max. Single Ingot in 80 Tons 1
60/30 Tons Crane Max. Single Ingot in 60 Tons 1
30/10 Tons Crane 30/10 Tons 5
Trolley Heat Furnace 5000*1500*1200 mm 3
Trolley Heat Furnace 8000*2000*1600 mm 3
Trolley Heat Furnace 6500*1500*1200 mm 4
Vertical Heat Furnac Ø 2500*10000 mm2
Total Forging Equipment Quantity24
Detailed Description:
1) Product Name: Forged Shaft, Shaft Forging
2) Material: 4130, 4140, 4317, 4142, 4340, UNS440, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 9Cr2Mo, 9Cr2W, 9Cr3Mo, 60CrMoV etc.
3) Max weight: 60ton.
4) MOQ: 20ton.
5) FOB Port: Shanghai Port, China.
6) Delivery Time: 60ton in 30 days.
7) Delivery Condition: Rough Machined, Heat Treated, Fine Machined + EN10204: 3.1B
8) Payment: 30% T/T in advance, Balanced C. A. D.; Or 100% L/C.
***
Mill Frequently Used Steel Materials:
1) Wind Power Shaft: 42CrMo4V, 34CrNiMo6; Wind Power Flange: S355NL, C22, 16Mn, 20Mn, 42CrMo, F304.
2) Forged Pipe Fittings: SA106 CL B, SA106 CL C, WB36, 12Cr1MoV, SA335 P11, P12, P22, P91, SA182 Gr. F1, Gr. F5, Gr. F11 CL2, Gr. F12 CL2, Gr. F22 CL3, SA350 Gr. LF1, Gr. LF2,
Gr. LF3.
3) Pressure Vessel Forgings: SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, F304, F316, 17-4PH.
4) Shaft Related Forgings: 25CrMo4, 42CrMo4, 40CrNiMo, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 4130, 4140.
5) Gear Related Forgings: 35CrMo, 34CrMo4, 4137, 42CrMo, 4140, SCM440, 20CrMnMo, 40CrNiMo, 20CrNi2Mo, 20Cr2Ni4A, 34CrNi3Mo.
6) Copper Forgings: C10100, C10200, C10300, C10700, C12000, C12200.
Name & DescriptionForging Handling Capacities Quantity
6000 Tons Free Forging PressMax. Single Forging in 45 Tons1
5000mm Diameter Rolling Forging Machine Max. Single Forging in 16 Tons1
800 Tons Free Forging Press Max. Single Forging in 7.5 Tons 1
60 Tons Forging Handling Operator Max. Single Forging in 45 Tons 1
10 Tons Forging Handling Operator Max. Single Forging in 7.5 Tons 1
80 Tons Crane Max. Single Ingot in 80 Tons 1
60/30 Tons Crane Max. Single Ingot in 60 Tons 1
30/10 Tons Crane 30/10 Tons 5
Trolley Heat Furnace 5000*1500*1200 mm 3
Trolley Heat Furnace 8000*2000*1600 mm 3
Trolley Heat Furnace 6500*1500*1200 mm 4
Vertical Heat Furnac Ø 2500*10000 mm2
Total Forging Equipment Quantity24
Item | Process | Facility | Inspection items | Standard |
01 |
Steel material inspection |
Chemical composition (EF+LF+VD) |
Material standard | |
surface | Ingot inspection specification |
|||
Ingot type and weight | Material standard | |||
02 |
Material store |
Division put | warehouse management | |
1 |
Heat | Heat furnace | Temperature/Time | Heating process specification Forging production procedure |
2 ↓ |
Forging | Press | Reduction ratio,forging temperature,deformation, Surface and dimensions |
Forging process card Forging procedure |
3 ↓ |
Heat treatment | heat treatment furnace |
heat treatment charts | 1st heat-treatment card Forging procedure |
4 ↓ |
Rough inspection |
Dimensions, apperance, Mark |
Inspection specification Forging procedure |
|
5 ↓ |
Rough UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation |
UT standard or customer's technical requirements |
6 ↓ |
Saw cutting | Saw machine | Dimension | IQC and forging |
7 ↓ |
rough turning | turning-lathe | Dimension,appearance | Rough machining drawing |
8 ↓ |
UT | UT equipment | Single defect, concentrated defects bottom wave attenuation |
UT standard or customer's technical requirements |
9 ↓ |
Q+T heat treatment |
heat treatment furnace |
heat treatment charts | Heating process specification |
10 ↓ |
Sampling or machining | machining tool | rough machining drawing sampling drawing |
sample machining drawing |
11 ↓ |
mechanical property test |
tensile testing machine/ impact testing machine |
ambient temperature,humidity, Test temp.Sample dimension, test method |
Standard technical specification |
12 ↓ |
finish machining |
machining tool |
Dimension,appearance | finish machining drawing |
13 ↓ |
UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation |
UT standard or customer's technical requirements |
14 ↓ |
MT | MT equipment | Magnetic particle indication |
Test standard or Technical requirements |
15 ↓ |
Mark | Steel seal | marking content | Product standard Technical requirements Forging process |
16 ↓ |
Final inspection |
Appearance, dimension, mark acceptance inspection |
Product inspection specification Product standard P.O. |
|
17 | Protection/ package |
Blasting Blasting equipment |
appearance coating thickness |
Product standard Technical requirements |